Concept and Design
We work closely with you to refine ideas into practical, cost-effective designs, ensuring functionality, manufacturability, and a strong foundation for product success.
Electronics and PCB design
We specialise in custom PCB design and electronics development, creating reliable, high-quality circuit boards tailored to your product’s requirements. Our team ensures every design is precise, efficient, and ready for seamless integration into your final prototype or production build.
Prototyping & Testing
Rapid prototyping combined with thorough testing ensures your product is validated early, allowing improvements before scaling into full production and reducing costly risks.
Production Support
We provide end-to-end support during manufacturing, from sourcing and supplier coordination to production scaling, ensuring a smooth transition from prototype to market launch.
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End-to-End Product Development
At BD Prototypes, we don’t just design products, we bring ideas to life. Our full product development service covers every stage of the journey, from initial concept exploration through to production and launch. By combining electronic, mechanical, and industrial design expertise under one roof, we eliminate the common challenges that come with splitting responsibilities across multiple providers.
This integrated approach ensures your product’s form, function, and manufacturability are aligned from day one, reducing costly delays and increasing speed to market.
Prototyping and Real-World Testing
A key strength of our approach is rapid and iterative prototyping. We believe the fastest way to validate an idea is to build and test it. Our team uses a range of techniques, from 3D printing and CNC machining to functional electronic prototypes, to create working models at every stage of development. These prototypes allow us to test usability, performance, durability, and compliance in conditions that mirror real-world use. By spotting issues early, we can refine designs before moving into large-scale production, saving clients significant time and money.
Why Choose BD Prototypes
Choosing BD Prototypes means partnering with a team that combines technical precision with a deep understanding of product innovation while ensuring ISO compliance. We have in-house expertise across mechanical engineering, electronic engineering, and industrial design, supported by strong relationships with trusted manufacturers. This allows us to manage small-batch builds as well as support scale-up for mass production.
Beyond technical delivery, we focus on creating products that work in the real world, reliable, user-friendly, and ready for the demands of market competition. From PCB design and custom enclosures to apps and connectivity solutions, our full-service offering ensures your product is both innovative and commercially viable.
Product Development – Frequently Asked Questions
1. What does BD Prototypes offer in product development?
BD Prototypes provides complete end-to-end product development services — from concept to prototype. Our expertise includes PCB design and electronics development, case and enclosure design, mechanical engineering, and rapid prototyping using 3D printing. We help turn your idea into a fully functional, manufacturable product.
2. Do you design and manufacture PCBs?
Yes. We specialise in custom PCB (Printed Circuit Board) design and development, including schematic capture, PCB layout, component sourcing, and assembly. Whether you need a simple single-layer board or a complex multi-layer design with embedded microcontrollers, our team ensures optimal performance and reliability.
3. Can you help with electronic circuit design and testing?
Absolutely. Our engineers handle circuit design, simulation, firmware integration, and prototype testing to ensure your electronics perform as intended. We also offer debugging, optimisation, and small-batch prototype builds for proof-of-concept or pre-production testing.
4. Do you provide case or enclosure design for electronics?
Yes. Alongside PCB design, we offer custom enclosure and case design tailored to your product’s functionality, size, and aesthetics. Using CAD modelling and 3D printing, we can create precise housings that protect your electronics while maintaining a professional, production-ready finish.
5. What materials do you use for 3D printing and rapid prototyping?
We use a wide range of materials, including PLA, ABS, PETG, nylon, and resin, depending on your product’s requirements. Our in-house 3D printing service enables fast turnaround times, allowing you to test fit, form, and function before committing to full-scale manufacturing.
6. Can you develop mechanical components for my product?
Yes, our team designs and engineers mechanical parts such as mounts, brackets, and moving assemblies to integrate seamlessly with your electronic components. We use precision CAD tools to ensure your mechanical design supports your PCB layout and enclosure structure.
7. Can you help with production after prototyping?
Yes. Once your prototype is approved, we can assist with small-batch manufacturing, supplier sourcing, and design-for-manufacture (DFM) optimisation. Our goal is to ensure a smooth transition from prototype to production-ready product.